Intelligent Components and Software

Dry Ultrasonic Thickness Gauging Probe – TP-U8

Dry ultrasonic wall thickness measurement for machining environments.

The Dry Ultrasonic Thickness Gauging Probe enables efficient wall thickness measurement directly on the machine tool. With dry-contact ultrasonic measurement, wireless data transfer and CNC-integrated reporting, it supports precise, traceable and time-saving inspection workflows.

TP-U8
Dry Ultrasonic Gauging
In-Process Measurement
Product Concept

Dry-contact thickness gauging for smarter in-process inspection.

The probe is designed to measure wall thickness without coolant or coupling liquid. It transfers measurement data wirelessly, supports 5-axis measurement workflows and can be integrated into CNC-based machining processes for faster inspection and better documentation.

Dry measurement

No Couplant Required

The dry ultrasonic probe measures wall thickness without applying coolant or couplant, helping keep component surfaces clean and simplifying measurement preparation.

Dry contact

No couplant required

Clean surfaces

Less preparation

Replaceable contact

Fast handling

Measurement accuracy

High Repeatability

High repeatability and indication accuracy support reliable wall thickness measurement for thickness-critical structural parts and machining applications.

±10 μm

Repeatability

±10 μm

Thickness measurement accuracy

0.1 μm

Indication accuracy

Machine integration

CNC-Integrated Measurement

The probe supports CNC integration for one-button measurement, wall thickness compensation, tool path planning, post-processing and quality reporting..

CNC integration

One-button measurement

Software support

Tool path and reports

Wireless

2.4 GHz communication

Application range

Broad Material Compatibility

The probe can be used for metallic and non-metallic materials, including aluminum alloys, titanium alloys, copper, plastics and other industrial materials.

1.0–30.0 mm

Thickness range

1000–9999 m/s

Sonic velocity range

Metals & non-metals

Broad applications

01

No Couplant, Less Effort

Dry ultrasonic measurement eliminates the need for couplant, reduces preparation time and keeps component surfaces cleaner during inspection.

02

Reliable Measurement Results

High repeatability and accurate wall thickness measurement support more reliable inspection of structural parts and thickness-critical machining areas.

03

Integrated Workflow

Wireless data transfer, CNC integration and software-supported reporting help connect measurement directly with machining and quality documentation.

04

Efficient In-Process Control

Measurement path planning, one-button measurement and tool holder compatibility make the probe practical for efficient in-process inspection workflows.

Technical Data

Technical data of the Dry Ultrasonic Thickness Gauging Probe.

The table below summarizes the key specifications of the dry ultrasonic thickness gauging probe, including measurement range, accuracy, compatible materials, CNC integration, communication, battery life and tool holder compatibility.

ParameterSpecification
ProductDry Ultrasonic Thickness Gauging Probe - TP-U8
Measurement technologyDry ultrasonic thickness gauging
Measurement modeDry-contact measurement; no couplant required
Housing materialAluminum alloy
Dimensions281 mm x Ø80 mm
Thickness measurement accuracy±10 μm
Repeatability of thickness measurement±10 μm
Indication accuracy0.1 μm
Measurement range1.0-30.0 mm
Sonic velocity range1000-9999 m/s
Material compatibilityMetals: steel, cast iron, aluminum alloy, titanium alloy, copper and more; non-metals: nylon, PVC, rubber, silicone, PMMA and more
Collision protection with auto-retraction-3 mm; automatically retracting tool when maximum travel is exceeded
Compatible CNC systemSiemens 840D; customizable for other CNC systems
Tool holdersHSK-A63, HSK-A100, BT and JT series; customizable for other tool holders
SoftwareWall thickness compensation, tool path planning, post-processing, quality reporting and more
CommunicationWireless; 2.4 GHz radio communication
Power supplyIntegrated lithium battery (7000 mAh); additional backup battery for one in use and one in charge
Battery life16 hours continuous operation
Temperature range-10-60 °C
Net weightApproximately 1.2 kg excluding tool holder
Contact lifeUp to 240 h
Download Brochure

Full Dry Ultrasonic Thickness Probe brochure.

Download the official brochure with product features, measurement advantages, technical specifications, dimensional information and application examples for structural parts and thickness-critical machining workflows.

Photo Gallery

Impressions from dry ultrasonic thickness gauging applications.

This gallery presents a mixed visual selection from dry ultrasonic thickness measurement applications, including structural parts, aluminum components, stepped test blocks and curved surface measurement examples.

TOPNC Ecosystem

Built for CNC-integrated measurement workflows.

The Dry Ultrasonic Thickness Gauging Probe can support machining environments where wall thickness control, process documentation and in-process inspection are essential. It fits especially well into TOPNC solutions for aerospace structural components and precision machining.

Loong Family

Dual 5-Axis Mirror Milling

Aircraft skin machining solution where wall thickness control, compensation and in-process measurement are critical to stable production quality.

Loong Aerospace Assembly Series

Mobile Robotic Automatic Drilling System – RDS500

Mobile robotic drilling solution for large aerospace assemblies with online measurement, process control and automated production workflows.

Talk to TOPNC

Need reliable wall thickness measurement?

Talk to TOPNC about material, wall thickness range, CNC integration, measurement workflow and reporting requirements. Based on your application, we can help define the right dry ultrasonic gauging setup for your production environment.